The Intelligent Corrosion Monitoring System, known as IntellCorr, is a comprehensive corrosion management solution covering software, hardware, and services.
Airborne contaminants and humidity can cause corrosion which degrades critical components and infrastructure. These invisible threats can bring your entire business to a halt if you don’t detect them early enough.
The Intelligent Corrosion Monitoring System, known as IntellCorr, is a comprehensive corrosion management solution covering software, hardware, and services.
In process-intensive industries like Oil & Gas and petrochemicals, corrosion poses a significant threat to asset longevity. Leaks, failures, and poor performance can result from the gradual wear and tear caused by corrosion in large industrial containers such as boilers and pressure vessels. The annual global cost of corrosion, estimated by NACE to reach USD 2.5 trillion in 2022, highlights the magnitude of this problem.
PICORR brings over more than 10 years of expertise in corrosion monitoring, and consultancy engineering services. With our advanced automation technologies and dedicated team of experts, we provide total solutions to corrosion that support the global transition to a carbon-free environment.
Don’t hesitate to contact us for more information about your inquiry.
PICORR brings over more than 10 years of expertise in corrosion monitoring, and consultancy engineering services.
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Features & Applications:-
1. Field assessments conducted to assist in identifying corrosion monitoring locations.
2. Program guidance and specification development for effective implementation.
3. Operation and maintenance guidelines provided for existing corrosion monitoring systems.
4. Design and customisation of access fitting assemblies, ensuring suitable metallurgy and sealing components are used.
5. Expert guidance offered in selecting the most suitable intrusive and non-intrusive monitoring systems.
Features & Applications:-
1. Post-service pressure testing.
2. Chemical injection flow rate assurance.
3. Server maintenance.
4. Access fitting sealing faces & thread repairs.
5. Nitrogen testing & pressure build-up tests.
6. Preventative maintenance on abandoned access locations.
7. Pressure retaining seal replacements.
8. Probe element inspection & maintenance.
9. Pressure retaining covers (PRC) maintenance.
10. Thorough examination of transmitter & datalogger battery-powered and storage reading units.
11. Servicing and maintenance of client-owned retrieval equipment.
Features & Applications:-
1. Implementation of Cosasco Data Online (CDO) software for data analytics.
2. Automation and integration of data into customer platforms, such as DCS, SCADA, and PLC.
3. Support for operations and maintenance programs.
4. Configuration and calibration of monitoring systems, including setting data collection frequency.
5. Access to network and data communication experts.
6. On-site training for users.
7. Integration and automation specialists to assist with system integration and automation processes
Features & Applications:-
1. Specialists in mechanical and hydraulic retrieval operations capable of handling pressures up to 10,000 PSI.
2. Operations on hazardous systems (H2S, Mercury, BTEX).
3. Low-pressure retractable retrievals.
4. Online & offline retrieval services.
5. Hot & cold tapping.
6. Access fitting repairs & refurbishment.
Features & Applications:-
1. Analysis of data, including historical trending and correlation of corrosion rate with additional operating conditions and changes in chemical dosing rates.
2. Extrapolation of corrosion rate data to determine the asset’s end-of-life.
3. Detailed reporting of findings, including recommendations based on the analysis.
4. Coupon analysis and reporting, including pitting depth and weight loss analysis.
5. Evaluation of the presence and impact of microbials and Microbiologically Influenced Corrosion (MIC).
6. Non-intrusive wall thickness profiling for assessing corrosion levels.
7. Corrosion mitigation through chemical injection processes to prevent further corrosion damage.
Features & Applications:-
1. Service history, material records, current data reports are available to our field personnel and client in ONE location.
2. Comprehensive record-keeping of critical details, including materials used, seal types installed, access fitting condition, monitoring device type, service history, and operational requirements.
3. Accurate remote GPS location capabilities for easy identification of corrosion monitoring points.
4. Mitigates the risk of abandoned access fittings.
5. Intuitive dashboard for real-time reporting of corrosion rates.
6. Cloud-based web portal providing clients with real-time status updates on routine monitoring campaigns, metal loss monitoring, and chemical performance systems at each location.
Combining unmatched experience and expertise in the specialised fields of corrosion and erosion monitoring, the PICORR team unites top industry professionals to offer innovative solutions with a personalised touch for critical asset management applications in Malaysia and Brunei.